3630 Parts Upgrade Manual

Safety Precautions, Warranty, and Disclaimer Improper soldering and handling of electricity can cause serious injury and damage to your property. Read and understand the instructions below before beginning your project. Follow the instructions, build carefully, and use the appropriate tools. Build at your own risk. DIY Recording Equipment, LLC is not responsible for any damage or injury resulting from the assembly or use of your kit. You are the manufacturer of your kit. It is your responsibility to turn this group of parts into a working piece of recording equipment. DIY Recording Equipment, LLC does not guarantee the success of your project and disclaims any Implied Warranty of Merchantability. Please visit the support forum for assembly support.
Damaged or Missing Parts All kits and parts are checked before being shipped to you. If something arrives damaged or if your kit is missing a part, please open a support ticket to inquire about a replacement. Missing parts will be replaced at our expense. Damaged parts should be returned for verification. If the part shows signs of use beyond what was necessary to determine that it was damaged, DIY Recording Equipment, LLC reserves the right not to replace the part.

Thank you for purchasing a 3630 Mod kit! Depending on your level of experience, you should be able modify your 3630 in about 30 minutes.

If this is your first DIY project ever, we recommend reading our Getting Started Guide before, well, getting started.

If you have any questions please don't hesitate to contact us for support.

Table of Contents:

Take the 3630 apart

Remove The Back Cover

Take off the back cover by unscrewing the six black metal screws, three on top and three on bottom, that attach the front and side panels to the back over. Then unscrew the plastic black nuts on the jacks on the back of the kit. At this point the back cover should come apart from the front cover. This will reveal two PCBs, one big and one small; the big one is the one we'll be modding.

Remove The Front Cover

Start by removing the knobs by pulling with steady pressure. It's possible you made need pliers for this but be careful as it's pretty easy to break a pot in the process. If a knob seems obnoxiously stuck, try warming it up with a hair-drier to weaken the glue then try pulling again.

Once you have the knobs off, undo the nuts that are holding the pots to the front cover. After that you should be able to separate the PCBs from the front panel. The two circuit boards are connected with a grey ribbon cable. Leave them attached to each other. Every component we are interested in is on the larger motherboard.

Component Location Guide

Here's a picture with everything we are changing marked and labelled. Active components are in pink, and passive components in green. Click the image to see it full size.

Remove Components

Remove ICs

Locate the ICs at positions U2, U3, U6, & U7. They are highlighted in pink in the above photo. There are a number of ways to remove the ICs (indeeed, there are a number of ways to do most things).

The easiest way is to clip the chips' pins as close as possible to the top of the PCB, and then use a desoldering wick or a solder sucker to clear each pin of solder. Then, if they haven't already just fallen out, pull the pins out with some needle-nose pliers. You shouldn't have to pull hard at all to remove the pins. If you find yourself pulling because a pin is stuck, odds are there is still some solder connecting the pin to the pad. In that case give it another pass with your favored desoldering method.

Remove Passive Components

Next remove the passive components. Desolder the leads of the following components on the PCB and remove them from the board: 

Board Location Value
C2, C3 1000uf 16V
C4, C5 1000uf 25V
C6, C7 4.7uf
C11, C29 22uf
C12, C30 150pf
C16, C33 10uf
C15, C32 50pf
D1-D4 UF4001

Install ICs

Install IC Sockets

Put the single-row sockets (that came in the bag with the ICs) in positions U3 and U7.

In positions U2 and U6, place the dual-row socket, being sure that the notch in the dual-row socket corresponds with the drawing on the PCB. (The single row sockets are unmarked which means when placing the IC in the socket you'd have to align the IC with the drawing on the PCB.)

Tape each of these snugly to the top of the PCB, then flip the board over and solder them in place.  

Install ICs

After you've soldered the sockets in place, insert the ICs into their various sockets. Be sure the dots on the ICs are on the same side as the notches on the sockets and the notches on the PCB silk-screen. 

Board Location Value
U3, U7 2180BL08-U
U2, U6 TL084IN

Install Passive Components

Install Diodes

Put the leads of the diodes through the holes on the top of the PCB and then bend them on the underside of the PCB so they hold tight in place. Be sure that the gray stripes on the diodes line up with the striped graphic on the PCB. This is important. 

Board Location Value
D1-D4 UF4001

Install Electrolytic Capacitors

The electrolytic capacitors are polar, meaning (among other things) that they only work one way. On each capacitor there is a gray stripe with minus signs in it: this is the negative terminal. So be sure that the opposite terminal gets inserted into the hole marked with a plus sign. Insert the various capacitors into the top of the PCB and bend the legs on the bottom to hold them fast to the PCB. Then flip the board over, solder them, and trim their leads.

Board Location Value
C2, C3, C4, C5 2200uf 25V
C6, C7 4.7uf
C11, C29 22uf
C16, C33 10uf

Install Silver Mica Capacitor.

This part's a little tricky, because it turns out the best-sounding 150pF capacitor we could find doesn't quite fit through the PCB through-holes. The legs of the caps for C12 and C30 are a bit too thick, so you'll have to trim them down solder discarded leads from one of the other caps. This is the method I used (requires at least needle nose pliers):

1. Secure the capacitor, with something other than your hands (cause you will need both of them) so that the leads are up in the air.
2. Tin the tip of the soldering iron with a bit of extra solder.
3. With a pair of pliers, hold the new lead up to lead of the mica cap.
4. Touch the tinned soldering iron to the two legs till the solder joins them
5. Remove the iron and let the solder solidify
    Board Location Value
    C12, C30 150pf
    C15, C32 22pf


    Optional Mods

    Disable the gates

    If you'd like to disable the gates on your 3630 all you have to do is snip the two wires in yellow boxes. That's all there is to it. Disabling the gates will slightly lower the noise floor of the entire unit.

    Adjust the time constants

    To adjust the tighten up the attack/release of the 3630 you can replace 100nF capacitor at the locations C42 and C56 with 10nF capacitors.

    Board Location Value
    C42, C56 10nF